Materials Processing is the first textbook to bring the fundamental concepts of materials processing together in a unified approach that highlights the overlap in scientific and engineering principles. It teaches students the key principles involved in the processing of engineering materials, specifically metals, ceramics and polymers, from starting or raw materials through to the final functional forms. Its self-contained approach is based on the state of matter most central to the shaping of the material: melt, solid, powder, dispersion and solution, and vapor. With this approach, students learn processing fundamentals and appreciate the similarities and differences between the materials classes.
The book uses a consistent nomenclature that allow for easier comparisons between various materials and processes. Emphasis is on fundamental principles that gives students a strong foundation for understanding processing and manufacturing methods. Development of connections between processing and structure builds on students’ existing knowledge of structure-property relationships. Examples of both standard and newer additive manufacturing methods throughout provide students with an overview of the methods that they will likely encounter in their careers.
This book is intended primarily for upper-level undergraduates and beginning graduate students in Materials Science and Engineering who are already schooled in the structure and properties of metals, ceramics and polymers, and are ready to apply their knowledge to materials processing. It will also appeal to students from other engineering disciplines who have completed an introductory materials science and engineering course.
Key Features
- Coverage of metal, ceramic and polymer processing in a single text provides a self-contained approach and consistent nomenclature that allow for easier comparisons between various materials and processes
- Emphasis on fundamental principles gives students a strong foundation for understanding processing and manufacturing methods
- Development of connections between processing and structure builds on students’ existing knowledge of structure - property relationships
- Examples of both standard and newer additive manufacturing methods throughout provide students with an overview of the methods that they will likely encounter in their careers
- Dedication
- Preface
- Acknowledgements
- Chapter 1. Introduction to Materials Processing
- Abstract
- 1.1 Materials Processing: Definition and Scope
- 1.2 Three Approaches to Materials Processing
- 1.3 Materials Processing Steps
- 1.4 Processing of Metals
- 1.5 Processing of Ceramics
- 1.6 Processing of Polymers
- 1.7 Summary
- Bibliography and Recommended Reading
- Cited References
- Chapter 2. Starting Materials
- Abstract
- 2.1 What is a Starting Material?
- 2.2 Metals
- 2.3 Ceramics
- 2.4 Polymers
- 2.5 Summary
- Bibliography and Recommended Reading
- Cited References
- Questions and Problems
- Chapter 3. Melt Processes
- Abstract
- 3.1 Introduction
- 3.2 Fundamentals
- 3.3 Shape Casting
- 3.4 Casting of Flat Sheets
- 3.5 Extrusion
- 3.6 Injection Molding
- 3.7 Blow Molding
- 3.8 Melt-Based Additive Processes
- 3.9 Summary
- Bibliography and Recommended Reading
- Cited References
- Questions and Problems
- Chapter 4. Solid Processes
- Abstract
- 4.1 Introduction
- 4.2 Fundamentals
- 4.3 Solid Processes
- 4.4 Summary
- Bibliography and Recommended Reading
- Cited References
- Questions and Problems
- Appendix: Stress in a Spherical Pressure Vessel
- Chapter 5. Powder Processes
- Abstract
- 5.1 Introduction
- 5.2 Fundamentals
- 5.3 Pressing
- 5.4 Rotational Molding
- 5.5 Powder-Based Additive Processes
- 5.6 Summary
- Bibliography and Recommended Reading
- Cited References
- Questions and Problems
- Chapter 6. Dispersion and Solution Processes
- Abstract
- 6.1 Introduction
- 6.2 Fundamentals
- 6.3 Shape Casting
- 6.4 Coating and Tape Casting
- 6.5 Extrusion and Injection Molding
- 6.6 Liquid Monomer-Based Additive Processes
- 6.7 Summary
- Bibliography and Recommended Reading
- Cited References
- Questions and Problems
- Chapter 7. Vapor Processes
- Abstract
- 7.1 Introduction
- 7.2 Fundamentals
- 7.3 Evaporation
- 7.4 Sputtering
- 7.5 Chemical Vapor Deposition
- 7.6 Post-Processing of Films after Deposition
- 7.7 Summary
- Bibliography and Recommended Reading
- Cited References
- Questions and Problems
- Appendix A
- Index
- Ashby, Materials: Engineering, Science, Processing and Design, 2e, Butterworth-Heinemann, 2010, 9781856178952, $64.95
- Ashby and Jones, Engineering Materials 2: An Introduction to Microstructures, Processing and Design, 3e, Butterworth Heinemann, 2006, 9780750663816, $62.95
- Ohring, Materials Science of Thin Films, 2e, Academic Press, 2002, 9780125249751, $146.00
Junior/senior level undergraduate and first-year graduate students in Materials Science and Engineering.
Mitsubayashi, Niwa & Ueno